Fault code P0623 – generator lamp control circuit malfunction

Fault code P0623 is called “Generator Lamp Control Circuit Malfunction” but in different programs it may be called differently. This fault designation applies to all vehicles equipped with OBD-II.

Technical description and explained code P0623

The OBD-II fault code P0623 is a generic fault code that is defined as a “faulty alternator lamp control circuit”. It directly indicates the specific location where you should look for the cause of the error.

Fault code P0623 – generator lamp control circuit malfunction

The alternator is designed to generate the current needed by the vehicle at a given time. This is accomplished by a circuit in the control module that evaluates the total power consumption.

The alternator warning light is located in the instrument panel. Its main purpose is to alert the driver to potential problems in the charging system, so the signal lamp lights up.

The PCM normally controls the continuity of the alternator lamp control circuit whenever the engine is running. The lamp control circuit is integral to the operation of the alternator and maintaining the battery charge level.

Each time the ignition is turned on and power is applied to the PCM, several self-tests of the controller are performed. In addition to performing internal controller self-tests, the Controller Area Network (CAN) is used to compare signals from each individual module. To make sure that the different systems are communicating properly.

If a problem is detected when monitoring the alternator lamp control circuit, code P0623 will be stored and the malfunction indicator lamp (MIL) may illuminate. Depending on the perceived severity of the fault, it may take several failure cycles for the MIL to illuminate.

Symptoms of vehicle malfunctions

The main signal that an error P0623 has occurred is the Malfunction Indicator Lamp (MIL) is also known as the CheckEngine Light.

It can also be warning signs such as:

  1. The “Check engine” control lamp on the control panel will light up (the code will be memorized as a fault).
  2. Other related fault codes may also be present.
  3. The vehicle system voltage may be either abnormally high or abnormally low.
  4. Some gauges or gauges on the dashboard may be inactive.
  5. The engine stalls or starts poorly.
  6. Unintentional engine shutdown.
  7. Reduced engine power.

Stored fault code P0623 can cause various driving problems, including no starting or low battery. Therefore, internal control module errors should always be taken seriously.

Factors that can cause this error code

The error code P0623 can mean that one or more of the following problems have occurred:

  • Faulty alternator.
  • Faulty alternator control module.
  • Open or short circuit in wiring harness.
  • Faulty alternator warning lamp.
  • Loose or damaged connectors.
  • Poor grounding is a common cause.
  • Low charge level or fully discharged battery.
  • Voltage surges caused by improper starting procedures from an external source.
  • Sometimes the cause is a faulty PCM module or programming error.

How to fix or reset OBD-2 code P0623

Some suggested steps for troubleshooting and fix the error code P0623:

  1. Read all stored data and error codes with an OBD-II scan tool. To find out when and under what circumstances error P0623 appeared.
  2. Clear the error codes from the computer memory and test-drive the vehicle to find out if the malfunction appears again.
  3. If the error code appears again, visually inspect the electrical wires and control module connector.
  4. Take out and check the alternator warning light.
  5. Visually inspect and test the alternator.
  6. If necessary, repair or replace the alternator and any defective wires.
  7. Check the voltage regulator and battery pack.
  8. If there are no defects, check the PCM itself and its software part.

Diagnose and repair of problems

When a P0623 fault code occurs, other errors may sometimes be present as well. Associated codes usually refer to abnormal system voltages (high or low). And also to codes of performance range mismatch, which may refer to various sensors.

If there are no additional codes, the first thing to do is to check the battery to determine its state of charge and overall performance. If the battery is discharged or damaged, recharge or replace it.

Checking the wiring

After checking the battery, visually inspect all wiring associated with the alternator. If necessary, repair or replace to ensure effective load transfer.

If no visible signs of shorts or other damage are found, use a voltmeter to check the resistance and ground. Replace if necessary to ensure that all electrical values are within the limits specified by the manufacturer.

Also locate any fuses that are in any way connected to the charging system. After checking, replace any damaged or suspect fuses.

Testing the alternator

If all the wiring is checked, you need to test the alternator itself with a multimeter. In most cases, a faulty alternator is the cause of error P0623.

If the defect in the alternator is confirmed, replace it with a new or remanufactured alternator, as this is almost always more cost-effective than repairing it. However, make sure that the unit being replaced is identical to the original in all respects, including mounting brackets and specifications.

After replacement, start the engine and watch the indicator light on the dashboard to make sure the alternator is working properly. The warning light should go out within a few seconds.

If the charging lamp does not come on, it may be the cause of the error. Therefore, you need to test and troubleshoot the alternator check lamp.

You can also measure the system voltage, it should be between 14.2 and 14.8 volts. Allow the vehicle to run at least one full drive cycle before rescanning the system. Most likely there will be no error P0623, but sometimes additional cleaning with the scan tool is necessary.

On which vehicles does this problem occur most frequently

Fault code P0623 can occur on different vehicles but there are statistics on which brands this occurs most often. Here is a list of some of them:

  • Chevrolet
  • Dodge
  • Ford (F-150, Transit)
  • GMC
  • Lincoln

Fault code P0623 can sometimes be found with other errors. The most common are the following: P0620, P0621, P0622, P0625, P0626.

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