Fault code P0684 – glow plug control module to PCM communication circuit range/performance

Fault code P0684 is called “Glow Plug Control Module (GPCM) to PCM Communication Circuit Range/Performance” but in different programs it may be called differently. This fault designation applies to all vehicles equipped with OBD-II.

Technical description and explained code P0684

OBD-II trouble code P0684 is a generic code that is defined as a “performance range mismatch between the glow plug control module and the PCM module”. It is set when the powertrain control module (PCM) detects a communication failure between itself and the glow plug control module. This code applies only to vehicles with compression-ignition (diesel) engines.

Fault code P0684 – glow plug control module to PCM communication circuit range/performance

Although diesel engines rely only on compression to ignite the fuel-air mixture, it is very difficult to achieve when the engine is cold. This is why all diesel engines are equipped with glow plugs. These go into the pre-combustion chamber and are designed to facilitate the initial heating of the fuel-air mixture during a cold start.

In modern systems, the glow plugs are controlled by a special control module. Which can determine the electrical resistance of each glow plug.

The advantage of this is that the control module can modulate the current applied to each individual glow plug. Therefore, all glow plugs are heated to the same temperature in the same amount of time.

The PCM monitors the glow plug control module through dedicated communication circuits, and if any malfunction occurs, prevent effective communication. The code P0684 will then be set and the warning light will come on.

Symptoms of vehicle malfunctions

The main signal that an error P0684 has occurred is the Malfunction Indicator Lamp (MIL) is also known as the CheckEngine Light.

It can also be warning signs such as:

  1. Check engine control lamp on the control panel will light up (the code will be recorded in the memory as a malfunction).
  2. Poor cold engine starting.
  3. Floating revolutions, as well as attempts to stall at idle when the engine is cold.
  4. Decrease of engine power when accelerating the vehicle.
  5. Appearance of white smoke from the exhaust pipe.
  6. Increased fuel consumption.

The diagnostic code P0684 is considered serious, as it may cause engine and handling problems. The engine may suddenly stall or run erratically. For this reason, this error should be corrected as soon as possible.

Factors that can cause this error code

The error code P0684 can mean that one or more of the following problems have occurred:

  • Glow plug control module malfunction.
  • Open or short circuit in wiring.
  • Defective glow plug.
  • Open or short circuit in CAN circuit.
  • Damaged, corroded wiring or connectors.
  • Faulty or damaged glow plug driver.
  • Low battery voltage.
  • Faulty PCM module or programming error.

How to fix or reset OBD-2 code P0684

Some suggested steps for troubleshooting and fix the error code P0684:

  1. Inspect the wiring for damage, abrasions, breaks, and shorts. If the wiring is damaged, repair or replace it.
  2. Disconnect and test each CAN bus pin with a special diagnostic scanner.
  3. Inspect and check the fuse and fusible link.
  4. Check the wiring diagram of the relay and fuse system.
  5. Test and replace the glow plug control module if necessary.
  6. If the problem persists, the PCM may need to be replaced and reprogrammed.

Diagnose and repair of problems

This error is considered a common problem with diesels, regardless of manufacturer. Because of the high amperage required to operate the glow plugs, and their tendency to burn out.

The glow plug control module (GPCM) uses low amperage, so it is less likely to fail. The solenoid is also rarely replaced. When you are dealing with high amperage, even the slightest loosening of the connection will cause arcing and damage the connector.

Connecting the battery

To rule out all possibilities of error P0684, you should visually inspect the wiring, check the voltage on the battery. You should also check the battery terminals and cables for loose connections.

Make sure the system voltage is as specified in the manual. The charging system is fully functional and the battery is in good condition, begin the diagnostic procedure.

Wiring inspection

Inspect the wiring from the PCM to the GPCM. Continue down to the solenoid on the valve cover, from the solenoid to the bus bar, and down to the glow plugs. Look for loose or corroded connectors.

Disconnect the black and green electrical connector from the GPCM. Inspect the connector for squeezed out contacts and corrosion. Using an ohmmeter, check each of the terminals for a ground short. Correct the short circuit if necessary.

Apply dielectric grease to the terminals and reconnect the harness to the GPCM. Inspect the plus wire and GPCM connection on the glow plug solenoid. Make sure all wires are clean and in proper condition.

Inspect the glow plug bus. Check the connection of each wire on the tire, and make sure they are clean and free of damage.

Remove the wire from the glow plug and check for a short to the ground. Use an ohmmeter to test the glow plug terminal. The glow plug is out of service if the resistance is not within 0.5 to 2.0 ohms.

Check the resistance in the wiring from the glow plug to the tire. The resistance should also be in the 0.5 to 2.0 range. If not, replace the wire.

Checking the glow plugs

If the wiring check fails and error P0684 still remains, refer to the service manual. Locate where the glow plug diagram is shown. Look at the color and pin number for the GPCM power supply and on to the solenoid.

Check these terminals with a voltmeter as directed. If there is no power to the GPCM, the PCM is defective. If there is voltage to the GPCM, check it from the GPCM to the solenoid. If there is no voltage to the solenoid, replace the GPCM.

On which vehicles does this problem occur most frequently

Fault code P0684 can occur on different vehicles but there are statistics on which brands this occurs most often. Here is a list of some of them:

  • Audi
  • Ford (F-150)
  • Hyundai (Santa Fe, ix35)
  • Kia (Sorento, Sportage)
  • Skoda (Superb)
  • Volkswagen (Jetta, Tiguan, Touran)

Fault code P0684 can sometimes be found with other errors. The most common are the following: P064C, P0670, P0683.

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